Supernova | Additive Manufacturing | Resin Based 3D Printing Technology Supernova Supernova3D (2024)

A New Company Born From the Carve-Out of BCN3D’s Viscous Lithography Manufacturing (VLM) Business Unit, Set to Revolutionize AM in Real Production Applications.

  • BCN3D has carved out its VLM business unit into Supernova, an independent company incorporated in the US that begins its own path in the AM industry.
  • Supernova aims to unlock production applications by combining high-performance materials, a scalable production platform, and competitive cost per part, based on its patented VLM technology and proprietary high-viscosity materials.
  • Supernova begins with significant market traction, with over 500 companies registering in the Technology Adoption Program, as well as key partnerships with prominent customers in the industry like Puma, Saint Gobain, Orbea, Hutchison, or Prodrive.
  • Supernova’s focus in the next year will be on materials development targeting industrial applications, as well as the industrialization of the product ecosystem, with the first beta systems to be installed in 2024.

January 31st, 2023. – Today, leading 3D printing solutions manufacturer BCN3D, together with the newly formed company Supernova, have jointly announced that during Q4 2023, BCN3D executed a carve-out of its Viscous Lithography Manufacturing (VLM) business unit into Supernova. This new company has been incorporated in the US and will have headquarters in both Austin (Texas, US) and Barcelona (Spain). Supernova is not a subsidiary of BCN3D; instead, the two entities are completely independent, and since the carve-out, there are no further bonds between the two entities.

Supernova’s vision is to elevate products through advanced technologies, based on its breakthrough VLM technology. Supernova unlocks real production applications by providing solutions that combine quality, productivity, and a competitive cost per part.

BCN3D’s purpose is to enable innovators to create the future by making industrial additive manufacturing (AM) accessible. The company focuses on enabling engineers to enhance product design through functional prototyping and to improve factory operations with tooling, jigs, and fixtures.

To be successful, each of those visions will require a distinct business model, company structure, and, most importantly, a laser-focused team. The technologies, customers, applications, and materials all differ significantly. By carving out its VLM business unit into Supernova, BCN3D ensures that each has its own space to flourish in the long term.

Supernova | Additive Manufacturing | Resin Based 3D Printing Technology Supernova Supernova3D (1)

Supernova will be led by Roger Antunez as CEO, who previously served as the General Manager of BCN3D since 2019. Joining him as a co-founder is Marta Mico, formerly the VLM Head of Business Development at BCN3D. Additionally, Eric Pallares, the former CTO of BCN3D, will join Supernova as a Distinguished Technologist. Meanwhile, the rest of the team will remain at BCN3D, with Pol Domenech, the Sales Director, stepping up as the new General Manager.

Under the leadership of its CEO Xavi M. Faneca, BCN3D will continue to focus on its core business of extrusion-based technologies. The company aims to expand its leadership in the IDEX segment that the company created in 2016, and grow its industrial offering with products like the BCN3D Omega I60, an all-in-one industrial FFF 3D printer built for the factory floor featuring IDEX technology, an actively heated printing chamber, a massive print volume, and an architecture ready for high speed.

Supernova | Additive Manufacturing | Resin Based 3D Printing Technology Supernova Supernova3D (2)

At the core of Supernova there is Viscous Lithography Manufacturing (VLM), a lithography-based AM process that laminates thin layers of high-viscosity resins onto a transparent transfer film prior to photopolymerize the resin into the 3D printed object. The resins can be up to 100 times more viscous than those used in traditional DLP, SLA, or MSLA processes, unlocking an unparalleled range of properties. These properties are closer to thermoplastics than standard thermosets, achieved in an efficient and scalable manner.

With the formulation freedom enabled by high viscosity, Supernova’s materials portfolio benefits from a broader set of available ingredients, achieving superior properties. From a chemical-base standpoint, the process can handle not only acrylates but also silicones, epoxies, or filled materials, among others. To support its long-term materials strategy, Supernova has formed partnerships with major chemical companies in AM. These relationships include a Joint Development Agreement (JDA) with Arkema and other partnerships with Altana, Elkem, Henkel, and Rahn.

Supernova | Additive Manufacturing | Resin Based 3D Printing Technology Supernova Supernova3D (3)

VLM technology has garnered significant interest in the market, evidenced by the registration of over 500 companies in the Technology Adoption Program. These companies span various industries, including Automotive, Aerospace, Manufacturing, Consumer Goods, Footwear, Audiology, and Healthcare, among others. Strategic partnerships with customers such as Puma, Saint Gobain, Orbea, Hutchison, and Prodrive have since been driving the materials and technology development in alignment with customer needs. Apart from industrial markets, Supernova will also concentrate on the Defense and Space sectors, aiming to develop industry-specific materials that other existing AM technologies cannot process.

During the next year, Supernova plans to leverage the Technology Adoption Program to develop applications in key vertical markets. This initiative aims to influence both materials development and the industrialization of hardware systems, ultimately forming a production-ready ecosystem. Beta deployments in customer sites are expected during 2024. In line with these goals, the company will be expanding its R&D teams in both materials and product (or hardware and software), as well as its business departments.

Supernova | Additive Manufacturing | Resin Based 3D Printing Technology Supernova Supernova3D (4)

About BCN3D

BCN3D is one of the leading developers and manufacturers of 3D printing solutions in the world with an installed base in more than 60 countries. Its main clients include Nissan, BMW, NASA, Camper, Louis Vuitton, and the Massachusetts Institute of Technology (MIT).

About Supernova

Supernova is an innovative AM company offering solutions to produce end-use-parts at scale and cost based on its proprietary Viscous Lithography Manufacturing (VLM) technology. With headquarters in Austin TX and Barcelona, Supernova supports industrial customers like Puma, Saint Gobain, Hutchinson and Prodrive.

Media contacts

BCN3D: press@bcn3d.com // www.bcn3d.com
Supernova: marta@supernova3d.com // www.supernova3d.com

Supernova | Additive Manufacturing | Resin Based 3D Printing Technology Supernova Supernova3D (2024)

FAQs

What is the most advanced 3D printing technology? ›

Stereolithography is one of the most precise 3D printing technologies in the world. It enables recreation on the printed models of even the finest details.

What is the new emerging technology 3D printing? ›

Digital fabrication technology, also referred to as 3D printing or additive manufacturing, creates physical objects from a geometrical representation by successive addition of materials. 3D printing technology is a fast-emerging technology. Nowadays, 3D Printing is widely used in the world.

What was the name of the first commercially successful 3D printer invented in 1980s that uses liquid material? ›

Chuck Hull created the first SLA machine, called the “STL-1” or “SLA-1,” in the early 1980s. This machine used a process called photopolymerization, in which ultraviolet (UV) light was used to selectively cure layers of liquid photopolymer resin, solidifying them into desired shapes.

What is 3D printing innovation? ›

3D printing is a cost-effective technology for producing parts with complex geometries. Designs that would otherwise be impossible to produce with conventional manufacturing can now be produced with 3D printing. On-demand production.

What is the strongest 3D printing method? ›

Commonly used 3D printing materials and their strength

Polycarbonate (PC) delivers high tensile strength along with high impact and heat resistance. It's widely seen as one of the strongest 3D printing filaments.

What is the most expensive 3D printing process? ›

3D printing costs depend on the type of printing technology used. There are 3 types: SLS (Selective Laser Sintering), SLA (Stereolithography) and FDM (Fused Deposition Modeling). FDM is the cheapest technology among the three listed, and SLS is the most expensive one.

Does 3D printing have a future? ›

The future of 3D printing is bright, promising faster, more diverse, and more integrated production methods. By embracing these trends and prioritizing quality, security, and sustainability, this technology can revolutionize manufacturing and empower businesses to create a more resilient and responsible future.

Why 3D printing is booming? ›

Now, the demonstrable time-savings in design and manufacturing along with higher efficacy products are leading to a rapidly growing number of use-cases, positioning 3D printing as a mainstream manufacturing technology.

What is the most commonly used 3D printing technology now? ›

Extrusion (also known as FDM for Fused Deposition Modeling or FFF for Fused Filament Fabrication) is the most common 3D printing technique.

How much does it cost to print with a 3D printer? ›

3D printing can cost anywhere from $3 up to thousands of dollars. It's hard to get the exact cost of a 3D print without a 3D model. Factors such as material, model complexity, and labor affect the price of 3D printing. 3D printing services can sometimes cost more than an entry level 3D printer.

Can 3D printers make food? ›

Pastes: Pastes like: butter, icing, tomato paste, and bean paste can be 3D printed via extrusion processes. Cultured Meats: Both meat and fat cells can be 3D printed to create food items that appear and taste like meat without the ramifications of processing real meat. Chocolate: Chocolate is an easy item to 3D print.

What was the first 3D printed drug? ›

In 2015, Aprecia Pharmaceuticals' Spritam levetiracetam for seizures became the first 3D-printed drug approved by the FDA. The firm, of which Lang was a board member, makes Spritam using its proprietary ZipDose technology.

What is NASA using 3D printing for? ›

Companies such as Relativity Space are demonstrating the viability of 3D-printed rocket engines in response to the proliferation of 3D printing technology. NASA is also conducting research on the potential for 3D printing to change the design and construction of rockets.

What is the new 3D printing technology? ›

New 3D printer promises faster, multi-material creations

Stanford engineers have designed a method of 3D printing that is 5 to 10 times faster than the quickest high-resolution printer currently available and is capable of using multiple types of resin in a single object.

What is the highest resolution 3D printing technology? ›

Out of the three 3D printing technologies, SLA offers the best resolution, with SLS being a close second. Both processes can reproduce the minuscule details of the original CAD design, while FDM 3D printers generally struggle at precisely delineating textures from flat surfaces, or defining small features clearly.

What is the new method of 3D printing? ›

University of Florida engineers have developed a method for 3D printing called vapor-induced phase-separation 3D printing, or VIPS-3D, to create single-material as well as multi-material objects.

What is the fastest 3D printing technology? ›

Industrial 3D Printing

Composite Based additive manufacturing (CBAM) is the world's fastest 3D printing technology and process. The CBAM 25 prints at 25 feet per minute and produces parts 16X faster with better dimensional accuracy than any technology in the market.

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